Research: Escalator Management

The three-part scope of this case study covered escalator availability, safety and asset management. Firstly, the study explored definitions and targets for escalator availability and identify causes of, and solutions to, unavailability. Secondly, it identified low-cost practices to improve safety. Finally the study benchmarked escalator asset lives and the nature of maintenance interventions during the lifecycle.

Long-term actions that metros have taken to improve escalator availability are the operational and maintenance practices either to reduce failures from occurring or to restore availability as quickly as possible after escalators go out of service. This involves proactive maintenance work to ensure that escalators are in good condition during passenger service hours, and working with maintainers to optimise their response and supply chain.

Regarding escalator asset management, it is important to adopt a whole-life approach and assess maintenance approaches on this basis, considering the annualised cost of ownership, whole-life unavailability caused by maintenance, the scope and frequency of maintenance interventions throughout the lifecycle, and the customer-facing unavailability caused by maintenance.

Research: Using Data to Improve Maintenance

Ongoing developments in information technologies, specifically the ability to capture, store, and analyse large datasets, are creating significant opportunities to improve maintenance. The study explored the move towards predictive and data-driven maintenance within CoMET and Nova metros.

There is a clear trend in metros to move toward one asset information system. Integration of systems can bring benefits such as increased efficiency in management and data consistency. It is found that metros are adopting advanced technology (e.g. mobile devices, automatic monitoring systems) to collect data more efficiently. Collection of more detailed maintenance data and use dedicated staff to manage data are also used at the same time to improve data quality.

In order to acquire sufficient data for analysis, metros have initiated various pilot projects adding sensors to monitor asset condition. The study collected the good practices within metros in terms of data collection, analysis and applications, as well as the tangible benefits of data analysis. With the development of auto-monitoring systems and evolution of ‘big data’ analysis, there is a significant opportunity to unlock new understanding about asset performance and lifecycles.

Research: Planning for the Life Cycles of Metro Infrastructure

The study looked at the analysis, tools and models that CoMET and Nova metros use in support of planning for the life cycle of infrastructure assets of track, civil infrastructure and power assets. The impact of funding on the ability of metros to plan for the whole life of the infrastructure assets was explored together with the maturity of metros’ strategies and plans for these assets.

Maturity in strategies for infrastructure asset management is categorised as patch and mend strategies, state of good repair strategies, strategies based on reliability, cost and risk, and optimisation strategies. On the basis of all the elements (i.e. funding predictability, strategies and plans developed and implemented, analysis undertaken for maintenance and investment and sophistication of tools or models in support of decisions), the study developed a maturity map for CoMET and Nova metros.

Most mature metros in planning for the life cycle of infrastructure assets show a holistic strategy, integrating maintenance and investment and using optimisation techniques. This strategy is generally established for the long term with shorter term plans developed at a level below the asset class.

Research: Station Management and Mobile Technology

Modern technology offers significant opportunities to improve station operations and the customer experience. At the same time this new technology is changing the nature of communications between staff and passengers.

This study found six key trends in terms of station staff organisation and management across the Community of Metros:

  1. There is significant opportunity for many CoMET and Nova metros to rapidly and relatively cheaply improve customer information and assistance using remote and mobile technology.
  2. Remote monitoring of safety-critical systems (i.e. watching an escalator on CCTV) is currently preferred to remotely controlling the system (i.e. turning an escalator on or off), even when that capability exists.
  3. Some metros are beginning to use mobile applications to support staff operations, such as allowing staff to monitor and control CCTV, make public address announcements, or look up asset information from electronic manuals.
  4. The application of mobile devices in station asset management currently focuses around inspections rather than more direct forms of asset control.
  5. Metros are not creating overarching policies for the deployment of mobile technology, but instead choosing to focus on the end objective of improving customer experience and business productivity with whatever technology facilitates the task.
  6. There is significant variation across the group in terms of hardware, software and practical use of devices.

We also identified five key trends in terms of station staff organisation and management across the Community of Metros:

  1. Supported by electronic ticketing and self-service technology, ticketing staff roles are evolving to focus on broader customer assistance and increased visibility around stations.
  2. There is increasing use of multi-functional staff across the Community of Metros, as well as an increase in their capabilities and responsibilities.
  3. Metros are deploying increasing numbers of roaming staff, across a range of station operations.
  4. Metros are dividing their network into a higher number of station control zones that each contain fewer stations, with benefits for local knowledge, staff camaraderie and teamwork.
  5. Metros increasingly have one staff member per group performing a single coordinating role, responsible for both customer services and assets across a small group of stations.

Research: Rolling Stock Replacement vs. Refurbishment

This research project examined metros’ practices when making the decision of whether to replace or refurbish ageing rolling stock.  As annualised expenditure on rolling stock is typically about 20-25% of total operating costs, fleet investment decisions have significant impacts on overall metro costs.  The focus of the study was to identify key factors and criteria in deciding to replace or refurbish rolling stock at end of nominal life, including the risks and opportunities of life extension beyond initial design life; to identify best practices in design, specification and planning of refurbishments; and to advise metros on appraisal and business case development process, parameters and assumptions.

Metros have been gaining increasingly significant benefits through refurbishment, and many metros (especially newer ones) are now undertaking or planning refurbishments to ageing fleets that are approaching or past their initial design lives.  These refurbishment programmes are designed to extend initial design lives by as much as 15-20 years.

Cost saving opportunities of refurbishment
Cost saving opportunities of refurbishment

A key guiding principle is that refurbishment prolongs ‘more of the same’, as reliability following refurbishment tends to remain fairly similar. Therefore, only highly reliable fleets are usually worth refurbishing. A second principle is that most metros limit the extent of technology change attempted through refurbishment. So if significant upgrade is required, for example to enable unattended train operations, generally a new vehicle is preferred.

This case study has successfully assisted CoMET and Nova members in their decision-making. An Asian member needed to buy new trains when their 15-year-old line was extended and re-signalled. Findings from this report assisted with their decision to replace all the trains on the lines, instead of converting the older trains to work with newer signalling and then operating a mixed fleet. Conversely, Montréal STM used this research in support of a decision to refurbish their 40-year-old MR-73 cars and extend their life to 60 years. This is projected to save Quebec taxpayers nearly $500 million over the next 20 years. More information on Montréal’s decision can be found here.

Research: Planning for Major Events

Public transport is essential to the success and feasibility of major events, and most major cities with metros are likely to host at least one large-scale event over a 15-year horizon. A 2014 Nova case study captured members’ experience with hosting a wide range of events and covered the entire timeline of hosting a major event, as illustrated below.

Metro Timeline for Hosting a Major Event – from upfront activities to lessons learned
Metro Timeline for Hosting a Major Event – from upfront activities to lessons learned

The study found that early and active involvement in major event planning – which can include major capital projects – is very beneficial for metros, as is conducting their own demand forecasting. The long lead-time for most major events also allows for metros to learn from each other and visit metros hosting the same or similar events. Despite the short-term nature of most major events, metros gain the most value from retaining longer-term improvements, whether transformational or incremental.

The study demonstrated that while major events can present challenges to metros, many metros are using them successfully as opportunities to showcase their existing good practices, experiment with new ones, identify needs, and leverage funding.

Research: Asset Information Systems

A Nova research project examined how metros manage their asset information and what systems and applications are used to achieve this. The study identified eight key asset information management (AIM) ‘maturity factors’ adopted by good practice metros. These factors were used to compare the combined effects of each metro’s asset information management, systems and applications. The results were then analysed to begin to understand the reasons behind and paths toward maturity.

Asset information maturity factors
Management and control of asset information are more important than the system used

The study’s key finding is that a metro’s asset information system (AIS) cannot itself manage asset information – it should support a metro’s overall AIM strategy. An AIS itself and the associated technologies are secondary to the need to structure and manage asset information to match the requirements of the business and its users.

Some Nova and CoMET metros have forged ahead and are developing mature approaches that are using the new technology based on good information standards, with sound system management that is based around users and a culture of continuous improvement.