Expert Workshop: Energy Saving Strategies

Experts from 19 urban railways met to discuss energy saving strategies at a workshop hosted by TMB Barcelona. Fifteen CoMET and Nova metros and four suburban railway operators were represented at the workshop, which built on the CoMET 2012 ‘Energy Saving Strategies’ research project.
Over two days, attendees investigated the measures taken by metros to improve energy efficiency and the factors affecting metro energy consumption; and sought to share good practice in management and procurement of energy.
The workshop brought together energy experts from metros and railways, in a confidential environment to allow experts to share new ideas and take away evidence of successful practices and lessons learnt elsewhere. The workshop also helps build a network of peer contacts to enable ongoing collaboration between energy experts.
In addition to brief energy introduction presentations from each participating operator, the workshop included detailed discussion of traction energy, non-traction energy, energy supply & monitoring, and carbon emissions; a presentation on the SEAM4US European research project, and technical visits to see Barcelona TMB’s high voltage substation.

Metro News: Preventing fare evasion in Moscow

Moscow Metro has recently completed trial operation of devices that prevent jumping over turnstiles.  The devices are inexpensive triangular steel structures installed on top of the turnstile, which prevent fare evaders jumping over the turnstiles by leaning on the turnstile’s cover with their hands.

According to observations of metro workers since the trial began in Tsaritsyno station, incidents of jumping over the turnstiles has dramatically reduced, and revenues from the sale of tickets at cashier office had increased. If the full analysis shows positive results, these devices will be installed in other busy metro stations.

Fare evasion prevention pyramids
Pyramids prevent jumping over the barriers

Metro News: Sydney’s unique contract design underpins train performance

About half of Sydney’s suburban fleet has been replaced, in a $3.5Bn Public-Private Partnership (PPP). It is the largest passenger fleet procurement in Australian history, replacing non-air-conditioned rolling stock and providing for future growth. This required a robust commercial and operational framework for a contract term which exceeds 30 years.

In 2004, the NSW railway operator RailCorp took an innovative approach. At the very beginning of the procurement process, rather than at the typical point of signing contracts, it appointed a project delivery leader to establish an integrated commercial, operational, technical and delivery management team. This has been a main contributor to a successful PPP contract, which was structured to underpin safety, quality control, and reliability over 30 years. This specialist team provided input into the final contract design and performance specifications based on previous new fleet deployments.  The delivery team has also proved invaluable in overseeing implementation, from the build phase through to passenger service.

One of the unique features of this PPP contract is that it does not contain typical liquidated damages penalties (although, the separate contract between the consortium’s manufacturer and TLS provider does include liquidated damages).  Instead, the contract relies on several ‘incentivising’ payment mechanisms aligned to drive desired performance outcomes. The payment system promotes behaviour that reduces the need for the NSW railways operator to actively enforce the contract. At the heart of the contract are performance-based payments that require 72 of the 78 trains to be made available for passenger service each day. Until the trains are provided and available, Sydney RailCorp makes no payment to Reliance Rail for them.

Another significant factor has been a comprehensive operational-readiness programme. This involved stakeholder and expert consultation during the development phase, to integrate contract requirements with the operational requirements of the operating railway.  This readiness programme involved over 20 enabling projects including people & change management initiatives to support operational efficiencies and the deployment of the new fleet.

These measures have led to one of the smoothest new fleet deployments in the history of NSW. In just over 14 months, 14 eight-car double deck trains (which include 1 spare set) have been introduced into passenger service and accumulated more than a million kilometres in service.  Feedback and internal surveys indicate customers rate the Waratah train as the best train for performance and comfort amongst all existing fleet, including other recent fleet acquisitions. Similarly feedback from crew about the Waratah trains has been positive with train performance in line with expectations.

Metro News: Metro Rio’s “Pit Stop/Bogie Drop” Replacement System

Metro Rio has recently begun using an innovative system for bogie replacement. In the 1980s, Metro Rio rolling stock’s bogies were replaced using four hydraulic jacks (15 tons capacity each) to lift a 42 tonne metro car and drop the bogie. This equipment was obsolete, unreliable and sometimes unsafe. Furthermore, there was no feature to synchronize the rise/descent of the 4 jacks, thus making it a complex operation. These factors lead Metro Rio to develop a different system to replace bogies using a lifting platform coupled to two hydraulic jacks. This system required the maintenance team to uncouple the specific car from the rest of the train to replace bogies, and this single car could only be moved with a maintenance vehicle (as there is no third rail inside the rolling stock maintenance area).

Recently Metro Rio has acquired a new fleet (19 trains with 6 cars) which uses semi-permanent couplings. The process of uncoupling these is time-consuming, making the current bogie replacement process not very effective. That led Metro Rio to design and construct a new bogie replacement system.

Metro Rio's pit stop bogie replacement system
Metro Rio’s pit stop bogie replacement system

The new bogie replacement system is called “pit stop.” A complete train can get into this system without any maintenance vehicle support as the bogie drop facility is located in a single dedicated track with power supply. The bogie is removed without having to uncouple the cars, reducing the downtime considerably. The “pit stop/bogie drop” is particularly useful when a bogie failure happens during service hours and is necessary to get the train back into revenue operation very quickly.

Train using the pit stop system
Train using the pit stop system

Metro News: Guangzhou Metro develops new CBTC system

In cooperation with the China Railway Academy of Science and Technology, Guangzhou Metro has successfully developed a new CBTC signaling system which has now passed the scientific and technological achievement appraisal by Guangdong Province, China. This is an important achievement because the number of CBTC systems on offer is currently very limited.

The technical design of the MTC-I CBTC program was finished in 2008, experimental testing was finished in 2009, and field trials were conducted in 2010. Meanwhile, the CBTC system has received third party safety certification by Lloyds, and safety certification of related subsystems including computer-based interlocking system platform, trackside controller subsystem, on-board ATP subsystem, FIMI fail-safe intelligent input and output modules, axle counter (Safety Integrity Level 4) and ATS system(Safety Integrity Level 2). The system uses wireless communication based moving block technology. The achievement of scientific and technological identification and third-party safety certification has enabled the MTC-I CBTC signaling system to move into the engineering application stage.